Part Polishing Notes

Surface:

Glass Plate as a work Surface, Anything hard and flat

Backing:

Leather

Thin Foam

Straight on the glass surface:

320 takes the longest

400

600

800

On glass surface with foam under sandpaper:

1000

1500

2000

2500

Worksharp:

6000 purple belt

Cordless Dremel;

14000 grit diamond compound

Notes:

It will look like a rainbow, seeing copper and nickle is normal

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AR-15 Bolt Carrier Group (BCG) Test Pin Tray

I started working on a holder for the AR15 Bolt Carrier Group (BCG) Pins. The idea came from School of the American Rifle. I wanted to be able to remove the pins if needed. I also did not want to paint my pins for GO / Warn / NO-GO. Here is what I came up with.

Got everything printed up in the right colors and numbers. You can switch it up how ever you like:

AR-15 BCG Test Pin Tray What you print
Everything printed up in the right colors

Then I put it all together. I had to cleanup everything with sandpaper, file and an Exacto knife. With a little help from a small nylon hammer. I got everything in place. Even tried a little infill using model paint.

AR-15 BCG Test Pin Tray Put Together
AR-15 BCG Test Pin Tray Put Together

Added all the pins in:

AR-15 BCG Test Pin Tray All together
AR-15 BCG Test Pin Tray All together

So far it is working out pretty good. It is another tool in the toolbox when troubleshooting AR15 Bolt Carrier Groups (BCG) The pin sizes are born out of the data I pulled from my research HERE.

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AR-15 Lower Receiver Diagrams – Working Document

Working Document for the Lower measurements. References Below

Lower Receiver Drawing with pin gauging
Lower Receiver Drawing with pin gauging
AR15 Lower Receiver Technical Diagram
AR15 Lower Receiver Technical Diagram
Receiver Extension Drawing with pin gauging
Receiver Extension Drawing with pin gauging
AR15 Receiver Extension Technical Diagram
AR15 Receiver Extension Technical Diagram

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AR-15 Upper Receiver Diagrams – Working Document

I am using this as a working documents to be used as I inspect a rifle.

Upper Receiver Drawing with pin gauging
Upper Receiver Drawing with pin gauging
AR15 Upper Receiver Diagram
AR15 Upper Receiver Diagram

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Torque Values

My Torque Values:

AR Compensator (Flash hider) No Torque, timing value with the procedure in the Army TM. Hand tight and then tighten a minimum of 90 degrees but no more than 450 degrees to timing. Don’t over tighten, don’t loosen.

AR Barrel Nut 30 Ft. lbs. Minimum, not to exceed 80 Ft. Lbs. to align the next slot in the barrel nut. The 80 Ft. Lbs is not stated in the TM, but I don’t know how you would line up the gas tube, without going over 30 Ft. Lbs. Unless you use shims. I don’t think most folks will have any laying around. This torque spec is common across the community and internet.

AR Carrier Key Screws 50-58 INCH pounds torque

AR Lower Receiver Extension (Buffer Tube/Castle Nut) 40 Ft. lbs for both Rifle and Carbine.

M-LOK Accessories:

For attaching metal accessories to metal hand guards: 35 in/lbs

For attaching polymer or metal accessories to polymer hand guards: 15 in/lbs

For attaching polymer accessories to metal hand guards: 15 in/lbs

The installation torque values are not minimums, they are recommended limits. The nylon patch compound may slightly affect the torque reading if using an in/lb torque wrench.

Using a small hex wrench should prevent over-tightening. Remember that the recoil lugs are doing most of the work, and excessive torque on the nuts is not required

My Comments:

The rest of the items in the research below I could not find in the Army TM, manufacture website or in common reference. Until I can find it, I am going with ‘tight’ and the appropriate thread lockers. ‘Tight’ might be the values listed.

I am not saying that the info below is wrong or bad. I could not readily verify it. The above is what I will use, at the end of the day I am responsible for my decisions and you are responsible for yours.

########### RESEARCH ITEMS BELOW ###########

AR Compensator (Flash hider), 15-20 Ft. Lbs. Torque *1

AR Compensator (Flash hider) *3 (No Torque, timing value)

Army TM Flash Hider
Army TM Flash Hider

AR Handguard Screws, 20-30 inch pounds torque *1

AR Gas Block Set Screws, 25-30 inch pounds torque *1

AR Barrel Nut, 30 Ft. lbs. Minimum, not to exceed 80 Ft. Lbs. to align the next slot in the barrel nut. *1 *5

AR Barrel Nut, 30 Ft. lbs. *3 (I cant find the 80 Ft. Lbs. In the TM)

Army TM Barrel Nut
Army TM Barrel Nut

AR Carrier Key Screws, 50-58 INCH pounds torque *1 *2 *3

Army TM Gas Key
Army TM Gas Key

AR Grip Screw, 15-20 inch pounds torque *1

AR Lower Receiver Extension (Buffer Tube/Castle Nut)

Rifle: 35-39 Ft. Lbs. *1 *3

Army TM Lower Receiver Rifle
Army TM Lower Receiver Rifle

Carbine: 38-42 foot pounds *1 *3

Army TM Lower Receiver Carbine
Army TM Lower Receiver Carbine

M-LOK Accessories: *4

For attaching metal accessories to metal hand guards: 35 in/lbs

For attaching polymer or metal accessories to polymer hand guards: 15 in/lbs

For attaching polymer accessories to metal hand guards: 15 in/lbs

The installation torque values are not minimums, they are recommended limits. The nylon patch compound may slightly affect the torque reading if using an in/lb torque wrench.

Using a small hex wrench should prevent over-tightening. Remember that the recoil lugs are doing most of the work, and excessive torque on the nuts is not required

KeyMod Accessories: *1

Polymer to metal: 15 in-lbs

Polymer to polymer: 15 in-lbs

Metal to metal: 30 in-lbs

Picatinny Accessories: *1

Polymer to metal: 15 in-lbs

Polymer to polymer: 15 in-lbs

Metal to metal: 35-60 in-lbs

Ref:

*1 https://www.youtube.com/watch?v=Ah6WISs6IfY

*2 https://www.youtube.com/c/InstructorChad

*3 ARMY TM 9-1005-319-23&P Nov 2008

*4 https://www.dropbox.com/s/jrf9nwxnizjy6ql/M-LOK_Tips.pdf?dl=0 (Magpul MLOC instructions)

*5 https://www.youtube.com/watch?v=tcMqwofYTn0 (Brownells)

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Glock Compatibility List

A compatibility list for Glock pistols I work on the most. I just went through the parts order form and made a quick reference chart.

Glock Parts Compatibility Chart

Download HERE

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On Line References Pistol

Glock:

Glock Downloadable Materials

Glock Training

Really good take down video (Not Gen 5)

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McMaster-Carr AR parts list and cross reference

Here is a list of McMaster-Carr parts for the AR platform. Enjoy!

Nugget of knowledge I did not know. You can search the mil-spec part number in Mcmaster-Carr. I had never tried before, worked like a champ!

McMaster-Carr-Web

Download the PDF HERE

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References Drawings BCG

BOLT CARRIER ASSEMBLY0001
BOLT CARRIER ASSEMBLY0001
AR-15 Gas Key 01
AR-15 Gas Key Diagram showing markups and dimensions for bolts and all gas sizes
AR-15 Bolt Carrier Group 02
AR-15 Bolt Carrier Group Diagram showing markups and dimensions for complete bolt length
AR-15 Bolt Carrier Group 01
AR-15 Bolt Carrier Group Diagram showing markups and dimensions for 2 internal bolt holes, vent hole,
13004787 BOLT ASSEMBLY0001
13004787 BOLT ASSEMBLY0001
AR-15 Bolt Diagram 01
AR-15 Bolt Diagram showing markups and dimensions for Cam Hole, Boat tail Interior, and Bolt Ring
AR-15 Bolt Diagram 02
AR-15 Bolt Diagram showing Boat Tail, Bolt Face and Firing Pin Hole Dimensions and markups
8448510 BOLT0003
8448510 BOLT0003
AR-15 Bolt Cam Pin 01
AR-15 Bolt Cam Pin Diagram showing markups and dimensions for diameter and hole
AR-15 Extractor Diagram
AR-15 Extractor Diagram with Markups
AR15 8448503 PIN, FIRING0001-2048
8448503 PIN, FIRING0001-2048

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